Design
Our DFM includes all stakeholders, our internal production team and engineers work alongside our customer’s designers, engineers, mold builders and material suppliers. This collaborative work allows all parties to challenge the design at all levels to ensure the design is optimized and does not have unnecessary embedded costs. Most importantly, this collaborative work at the research and development level ensures that our customers’ products are truly manufacturable.
Analysis and Modeling
- Finite element analysis for structural mechanics, vibration, fluids and thermal systems
- Thermal design, static and dynamic thermal analysis
- Failure analysis and yield improvement
- Tolerance and mechanical stack up analysis
- FMEA Studies
Tools and Processes
- Use of multiple mechanical engineering and CAD packages (SolidWorks, AutoCAD, COSMOS, EPD, CAM350, LabView, Solid Matlab, Mathematica, Cosmos Designer, Pro/ENGINEER, etc.)
Product Design
- System design, modeling and simuation
- DFM (Design for Manufacturability, Assembly, Serviceability)
- Strong emphasis on robustness and manufacturability
- Precision/Complex Mechanism Design, Plastic and Injection Molded Part Design, Mold Design, Machined Part Design, EDM Part Design, Extruded Part Design
- EPD System
Electrical Circuit Design
- Full lifecycle circuit designs (12+ layer boards)
- Custom analog measurement circuitry
- Power circuitry designs, portable power, battery backed systems
- RF and infrared design capabilities including RFID, mixers, antennas, amplifiers
- OrCAD, PADS, Autocad, EPD
Mechanical Design
- Design of complex electro-mechanical systems
- Mechanical System Concept and Architecture Development
- Strong emphasis on robustness and manufacturability
- Extensive experience designing for rapid prototyping and volume production
