Microtek Assembly Services

Supply Chain Management: From process design through production, we offer supply chain management that creates value for customers. We deliver a complete manufacturing solution for our clients: on time and high yield. 

Our prototyping capabilities include the following...

Testing

  • Functional testing of prototype
  • Iterative improvement of prototype

Prototype Form Factor

  • Design verification, product and process improvements
  • Proof of concept development and rapid prototyping

Example:

Figure.  (A) Lung and (B) implantation of μIT Catheter in the trachea.

References
1.  Bousquet, J., Dahl, R. & Khaltaev, N. Global alliance against chronic respiratory diseases. Allergy 62, 216-223 (2007).
2. Mestre-Ferrandiz, J., Sussex, J. & Towse, A. THE R&D COST OF A NEW MEDICINE. London, Office of Health Economics (2012).
3. Barnes, P.J., et al. Barriers to new drug development in respiratory disease. The European respiratory journal 45, 1197-1207 (2015).

μIT  Nebulizing Catheter: self-expandable intratracheal lung delivery device

Respiratory disease is a global pandemic, affecting over 1 billion people worldwide.[1]  With the rising prevalence of pulmonary disorders, such as asthma and chronic obstructive pulmonary disease, there is an increasing need for new medications.  In the pharmaceutical industry, of the compounds being developed for key therapeutic areas, approximately 7-10% represent therapeutic compounds being developed for respiratory diseases.[2]  However, the rate of market approval for respiratory drugs is only 3%, whereas drugs treating other health conditions, such as cancer and cardiovascular diseases, have a 6-14% chance of obtaining FDA approval.[3]  Historically, poor pharmacokinetics, bioavailability, and toxicology were common causes for drug failure.  While the industry has made advancements in the tools used to accurately predict these parameters and increase advancements to clinical trials, this has not been the case for inhaled formulations. ​

To address these limitations, Microtek is developing a new tool – the μIT Catheter – for use during the preclinical stages of drug development of inhaled therapeutics.  The μIT Catheter, a self-expandable intratracheal lung delivery device, will nebulize drugs in the trachea and efficiently distribute the particles in the lungs when administered using single or multiple dosing strategies.  The integration of this new tool will greatly improve the early stage drug development process for respiratory drugs and help advance therapeutics towards FDA approval.

Our manufacture capabilities include the following...

Wire Bonding

  • Ultra fine pitch wire bonding
  • Au, Al and Cu wire bonding
  • Ball and Wedge wire bonding
  • Deep access wire bonding
  • Gold Ribbon bonding

Die Attach

  • Automatic die attach ±0.5 μm placement accuracy
  • Automatic Eutectic die attach
  • Epoxy, solder, eutectic and exotic material die attach
  • Underfill and Globtop

Flip Chip and Bumping

  • Wafer bumping up to 8″
  • Singulated die bumping
  • Thermosonic die attach
  • Thermocompression die attach

Surface Mounts Components

  • Solder and screen stations
  • IR convection reflow
  • Wave solder reflow
  • Automatic adhesive & solder paste dispense
  • Fine pitch BGA attach
  • Fine pitch solderball placement

Operations

  • Access to domestic and international manufacturing
  • High mix, low volume and high volume manufacturing capabilities
  • Batch or continuous manufacturing capabilities
  • Manufacturing process validation
  • Materials management and handling
  • Vendor audits and certification
  • Experienced technicians and assembly staff
  • Supply chain management

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